Battery Sorter
Why Choose ACEY？
QUALITY ASSURANCE
One-year warranty and lifetime maintenance, with overseas technical support.
GOOD SERVICE
Professional team full of enthusiasm and sense of responsibility, and consider creating value for customers as the first priority.
REASONABLE PRICE
We have three factories covering over 20,000 square meters, providing great production capacity.
FAST DELIVERY
Rich export experience in more than 50 countries. Have implemented more than 60 complete solution projects for lithium-ion battery and battery pack production equipment.
Definition of Battery Sorter？
A battery sorter is a machine that categorizes batteries into different groups based on various parameters such as shape, size, weight, and elemental composition. It can be used for both manual and automated sorting processes, including vision sorting which utilizes sensors and data collection for high accuracy and efficiency. The sorting output can range from 4 to 7 categories, including different types of lithium-ion batteries (LIBs) and other battery types like alkaline, NiMH, and Ni-Cd. The efficiency of a battery sorter can be as high as sorting approximately 10,000 batteries per hour with an accuracy rate of over 99%.
In the context of battery pack assembly, the battery sorter plays a crucial role in ensuring that the battery cells used in packs have consistent characteristics, which is essential for maintaining the overall performance and longevity of the pack. The sorter helps in identifying and sorting out battery cells with significant differences in capacity, internal resistance, voltage, and decay speed, thus improving the uniformity of the cells before they are assembled into packs.
What are features of Battery Sorter？
Sorting Methods: Battery sorters can employ manual sorting, vision sorting, and smart sorting techniques to categorize batteries based on various criteria.
Data Collection: Advanced sorters collect data on the shape, size, weight, and elemental composition of the batteries, which helps in accurate categorization.
Sorting Output: They can sort batteries into multiple categories, such as different types of lithium-ion batteries (e.g., LCO, NCA, NCM, LFP, LMO), alkaline, NiMH, Ni-Cd, button cells, and lead batteries.
Flexibility/Reliability: High-end sorters offer high flexibility and reliability in sorting different types and sizes of batteries.
Accuracy: Modern battery sorters achieve a high level of accuracy, often exceeding 99%, ensuring that batteries are correctly categorized.
Efficiency: The sorting speed can be very high, with some machines capable of sorting thousands of batteries per hour.
Key Cost Factors: The cost of a battery sorter can be influenced by the type of sensors and mechanical parts used, as well as the need for well-trained workers for manual sorting processes.
Integration with Other Systems: In a battery pack assembly line, the sorter is integrated with other systems such as battery cell cyclers for testing and battery management systems (BMS) for ensuring the quality and performance of the assembled packs.
Automated Recognition: Automated sorters use sensors to capture images of each battery and compare them to a database of previously sorted batteries for quick and accurate sorting.
Handling of Different Battery Chemistries: They are capable of recognizing and separating a wide range of battery chemistries and brands, which is crucial for recycling processes.
Data Analysis: The sorter can provide valuable data about the brand, model, size, and chemistry of the sorted batteries, useful for further analysis and optimization of the sorting process.
Compliance with Regulations: Especially in the context of recycling, battery sorters help facilities comply with environmental regulations and directives, such as the EU's Batteries Directive.
Application of Battery Sorter？
Battery Manufacturing: In the production process of batteries, sorters are used to categorize batteries based on their electrochemical performance parameters to ensure consistency and quality.
Battery Recycling: In the recycling industry, sorters help classify different types and conditions of batteries for subsequent recycling processes.
Battery Assembly: During the assembly of battery packs, sorters can accurately categorize and position batteries to ensure correct assembly.
Battery Performance Testing: Sorters can be used in conjunction with other testing equipment to screen batteries and select those that do not meet performance standards.
Automated Production Lines: On automated production lines, sorters increase production efficiency, reduce manual operations, and achieve an automated production process.
Battery Pack Disassembly: In the disassembly process of battery packs, sorters can separate and categorize different types of batteries.
Research and Development: In the field of battery-related research and development, sorters can be used for categorizing and screening batteries for more precise experimental studies.
E-commerce, Pharmaceutical, and Retail Industries: In these industries, sorters can quickly sort small parts to improve logistics efficiency.
Quality Control: In the quality control process, sorters ensure that only batteries that meet standards enter the market, enhancing product reliability and safety.
Environmental Protection: Effective battery sorting reduces the environmental pollution caused by discarded batteries and promotes resource recycling.
The use of battery sorters continues to expand with technological advancements and growing industry demands, playing a vital role in improving production efficiency, ensuring product quality, and promoting resource recycling and utilization.
Maintenance Tips for Battery Sorter？
Battery sorters, like any other machinery, require regular maintenance to ensure their optimal performance and longevity. Here are some general maintenance tips for battery sorters:
Regular Inspection
Perform routine checks of the sorter to ensure all parts are functioning correctly. This includes checking for any visible wear or damage to the machinery.
Cleaning
Keep the battery sorter clean to prevent dust and debris from affecting its operation. Clean the surface and the areas around the sensors and sorting mechanisms to ensure accurate detection and sorting.
Sensor Calibration
If your sorter uses sensors for detection, regularly calibrate them to maintain accuracy in sorting different types of batteries.
Software Updates
Keep the software of the battery sorter up to date. Software updates can improve functionality and fix any bugs that may affect performance.
Lubrication
Regularly lubricate moving parts to reduce friction and prevent wear. This will help maintain the efficiency of the sorter's mechanical components.
Training
Ensure that all operators are well trained on the use and maintenance of the battery sorter. This includes understanding the correct procedures for loading, unloading, and sorting batteries.
FAQ