Ultrasonic Wire Bonder
Model No.: ACEY-3753A
Battery Types: 18650 Tesla batteries, 26800 lithium batteries, square batteries and other products.
Warranty:1 year
MOQ:1 set
Package:Plywood Case
Xiamen Acey New Energy Technology Co., Ltd. is a manufacturer and supplier of ultrasonic wire bonder in China, offering factory-direct supply to customers worldwide. We also provide battery pack assembly equipment and turnkey production lines that comply with applicable CE requirements, along with OEM/ODM services and 24/7 after-sales support. Contact ACEY for product specifications, model selection advice, and a detailed quotation for ultrasonic wire bonder.
Automatic Ultrasonic Wire Bonder for Lithium Battery Module & Pack Manufacturing
Products Description
The ACEY-3753A Ultrasonic Wire Bonder is engineered for precision aluminum wire bonding in lithium battery module manufacturing. Combining ultrasonic welding technology, automatic vision alignment and a rotary bonding head, the system delivers stable electrical connections while maintaining high production efficiency.
Designed for prismatic and energy storage battery modules, the equipment supports fully automated wire bonding with real-time motion control and intelligent parameter adjustment. It is an ideal solution for battery manufacturers seeking consistent bonding quality, improved productivity and reduced manual operation.
- Load the battery module.
- Automatic image recognition locates bonding points.
- Servo positioning moves the bonding head.
- Ultrasonic vibration generates a solid-state bond.
- Rotary bonding head completes aluminum wire welding.
- Automatic inspection verifies bonding quality.
Advantages
Intelligent Vision Positioning
High-resolution image recognition automatically identifies bonding locations for accurate wire placement.
Rotary Ultrasonic Bonding Head
Provides stable ultrasonic energy distribution, improving bonding consistency and reducing wire damage.
High-Precision Motion Control
Closed-loop servo control achieves positioning accuracy up to ±0.02 mm for demanding battery applications.
Automatic Frequency Tracking
Digital ultrasonic frequency tracking continuously optimizes bonding performance for different materials.
Wide Aluminum Wire Compatibility
Supports aluminum wire diameters from 125 μm to 500 μm, suitable for multiple battery module designs.
Flexible Working Area
Large X-Y working platform can be customized for various battery module sizes.
Smart Process Management
Programmable bonding parameters simplify product changeovers and improve production efficiency.
Industrial Reliability
Designed for continuous operation with stable bonding quality and low maintenance requirements.
Specification
|
Power supply: |
220VAC±10%, 50Hz, reliable grounding, the maximum consumption rate is about 1200W |
|
Ultrasonic power: |
0~30W, automatic switching between first and second welding |
|
Weldable aluminum wire diameter: |
125~ 500um (5~20mil) |
|
Working area: |
XY axis maximum: 400 × 400 (can be customized according to customer requirements) |
|
Z axis: |
100mm. C axis: plus or minus 180° |
|
Welding pressure: |
50~1200g, multi-channel |
|
Welding angle: |
±90 degrees |
|
Vision system: |
PR microscope magnification is 0.5 times |
|
Overall dimensions: |
about 1500*2200*1650MM(L*W*H) |
|
Weight: |
about 800KG |
Products Details
Why Choose Ultrasonic Wire Bonding?
- Lower thermal impact on battery cells
- Stable electrical conductivity
- Reduced welding spatter
- Strong aluminum wire connections
- High repeatability
- Suitable for automated production
- Improved production efficiency
- Easy maintenance
FAQ
What is an ultrasonic wire bonder?
It is an automated machine that uses ultrasonic vibration to create reliable solid-state bonds between aluminum wire and battery terminals without melting the materials.
What wire materials can be bonded?
The equipment is designed primarily for aluminum wire bonding with various wire diameters.
Can the working area be customized?
Yes. The X-Y working range can be customized according to customer battery module dimensions.
Is the machine suitable for production lines?
Yes. It is designed for automated lithium battery manufacturing and can be integrated with module assembly lines.
Hot Tags: ultrasonic wire bonder, China ultrasonic wire bonder manufacturers, suppliers, Wire Bonder Machine, Ultrasonic Wire Bonding Machine, Wire Bonding Machine, Automatic Wire Bonder, Automatic Wire Bonding Machine
Previous
Ultrasonic Wire Bonding MachineNext
No InformationYou Might Also Like
Send Inquiry