LiPo Battery Pack Assembly Line For Drone UAV
Model No.: ACEY-PAL-UAV
Battery Type: Polymer Battery
Warranty: 1 year
MOQ: 1 set
Package: Plywood Case
Xiamen Acey New Energy Technology Co.,Ltd is one of the most reliable manufacturers and suppliers of lipo battery pack assembly line for drone uav in China. Please rest assured to buy high quality products made in China here from our factory. Contact us for customized service.
Semi Automatic Turnkey Pouch LiPo Battery Pack Assembly Line for UAV
Products Description
The ACEY-PAL-UAV is a semi-automatic battery pack assembly line designed for the manufacturing of high-performance lithium polymer (LiPo) battery packs for drones and unmanned aerial vehicles (UAVs), including FPV drones, commercial UAVs, industrial drones, and other unmanned aerial systems.
The comprehensive solution encompasses cell capacity grading, voltage and internal resistance sorting, tab cutting, tab welding, BMS testing, pack comprehensive testing, and charge-discharge aging. The production line can be customized according to battery dimensions, pack structure, output capacity and customer factory layout, making it suitable for both pilot production and medium-volume manufacturing.
Production Process
Cell Capacity Grading → Voltage & IR Sorting → Cell Matching → Tab Cutting → Cell Stacking & Fixture Assembly → Laser Welding → BMS Installation & Testing → Insulation and Pack Assembly → Comprehensive Testing → Insulation Film Heat Shrinking → Coding & Marking → Charge-Discharge Aging → Final Inspection
Main Equipment Configuration
1. Cell Grading Machine
The ACEY-PCT Series Lithium Ion Cell Grading Machine is designed for charging, discharging, capacity testing, and performance grading of pouch cells prior to pack assembly. It helps identify cells with comparable capacity and discharge characteristics, thereby enhancing overall battery pack consistency.
Main Specifications
| Parameter | Specification |
| Item No. | ACEY-PCT Series |
| Channel Quantity | 64 / 128 / 160 / 256 channels |
| Applicable Cell Type | Pouch battery cells |
| Charging Voltage | DC 0–4.5V |
| Discharging Voltage | DC 4.5–2V |
| Current Options | 20A / 30A / 40A / 60A |
| Fixture Spacing | Customizable |
| Power Supply | Three-phase five-wire AC380V ±10%, 50Hz |
| Working Temperature | -10°C to 40°C |
| Relative Humidity | ≤80% |
2. Polymer Battery Sorting Machine
ACEY-PCSM Series Battery Cell Sorting Machine is used to automatically test cell voltage and internal resistance, then sorts and groups cells according to preset parameters. Consistent cell matching helps improve drone battery pack output performance, cycle life, and operating stability.
Main Specifications
| Parameter | Specification |
| Item No. | ACEY-PCSM Series |
| Sorting Efficiency | 8–10 PPM |
| Equipment Utilization | ≥95% |
| Sorting Channels | Up to 7 channels |
| Channel Configuration | 6 qualified channels + 1 NG channel |
| Applicable Cell Length | 50–170mm |
| Applicable Cell Width | 20–100mm |
| Applicable Cell Thickness | 4–20mm |
| Control System | Embedded industrial PC |
| Display | 21.5-inch screen |
| Input Voltage | AC220V, 50Hz |
| Compressed Air | ≥0.6MPa |
| Optional Configuration | IR tester and barcode scanner |
| Customization | Cell dimensions and channel quantity |
3. Pouch Cell Tab Cutting Machine
The ACEY-PTC Series Tab Cutting Machine is designed to trim the positive and negative tabs of pouch cells to the specified dimensions prior to welding. Uniform tab sizes facilitate cell arrangement and enhance welding consistency.
Main Specifications
| Parameter | Specification |
| Item No. | ACEY-PTC Series |
| Applicable Cell Type | Pouch cells |
| Positive Tab Width | 5–60mm |
| Negative Tab Width | 5–60mm |
| Tab Center Distance | 12–150mm |
| Maximum Input Power | ≤500W |
| Power Supply | AC220V ±10%, 50–60Hz |
| Machine Dimensions | 450 × 310 × 210mm |
| Machine Weight | Approx. 14kg |
4. Battery Pack Laser Welding Machine
The ACEY-LWM Series Laser Welding Machine is available for suitable pouch cell tab and busbar structures. It delivers concentrated energy, programmable welding paths, and flexible workstation configuration. For optimal results, sample testing is recommended before selecting laser welding, particularly when dealing with thin aluminum tabs and dissimilar metal connections.
Main Specifications
| Parameter | Specification |
| Item No. | ACEY-LWM Series |
| Laser Power | 1500W / 2000W / 3000W |
| Laser Wavelength | 1070nm |
| Working Mode | Continuous or modulation |
| Power Adjustment Range | 0–100% |
| Fiber Length | 15m |
| Cooling Method | Water cooling |
| Focal Length | 200mm |
| Adjustable Focus Range | -5mm to +5mm |
| Welding Stroke | Customized according to the battery pack |
5. BMS Tester Machine
The BMS tester checks the protection parameters and communication functions of the battery management system before final pack testing. It can be configured for different series counts and current levels.
The system supports both conventional hardware BMS boards and smart BMS boards with UART, CAN, or RS485 communication.
Main Specifications
| Item | Specification |
|---|---|
| Equipment | BMS Protection Board Testing Machine |
| Model | ACEY-BP Series |
| Supported Series | 20S / 24S / 32S and other customized configurations |
| Overcharge Voltage | 500–5000 mV, accuracy ±1 mV |
| Overdischarge Voltage | 500–5000 mV, accuracy ±1 mV |
| Overdischarge Protection Current | 120 A / 200 A / 300 A / 400 A / 500 A / 600 A |
| Maximum Charge Current | 50 A / 100 A / 200 A / 300 A |
| Maximum Output Voltage | 5000 mV per cell simulation channel |
| Resistance Test Range | 0–999 mΩ, accuracy ±1 mΩ |
| Short-Circuit Protection Time | 0–5000 μs, accuracy ±1 μs |
| Communication | UART / CAN / RS485 |
| BMS Type | Hardware BMS and smart BMS |
| Standard Configuration | Industrial PC and equipment cabinet |
6. Battery Pack Integrated Testing Machine
The battery pack comprehensive tester verifies the electrical and protection performance of the assembled drone battery pack. It can test pack voltage, internal resistance, charging and discharging current, short-circuit protection, overcurrent delay, and temperature sensor resistance.
Main Specifications
| Item | Specification |
|---|---|
| Equipment | Battery Pack Comprehensive Testing Machine |
| Model | ACEY-BIT Series |
| Voltage Range | 60 V / 100 V / 120 V / 150 V |
| Internal Resistance Range | 0–2000 mΩ |
| Charge Current | 30 A / 50 A / 100 A |
| Discharge Current | 120 A / 200 A / 300 A / 400 A / 500 A |
| Short-Circuit Time | 0–2000 μs |
| Overcurrent Delay Time | 0–30 s |
| NTC Test Range | 0–100 kΩ |
| R1 Test Range | 0–100 kΩ |
| Power Supply | AC 200–240 V |
| Standard Configuration | Industrial PC and equipment cabinet |
7. PVC Heat Shrinking Machine
The heat shrinking machine is used to tightly wrap assembled drone battery packs with insulation film. Controlled heating ensures the film shrinks evenly around the battery pack, providing electrical insulation, surface protection, and a neat finished appearance. Both the heating temperature and conveying speed can be adjusted according to the battery pack dimensions and the type of heat-shrink film material used.
Main Specifications
| Parameter | Specification |
|---|---|
| Item No. | ACEY-5035C |
| Power supply | 380V50-60HZ |
| Power | 15KW |
| Tunnel Dimensions | Shrinking tunnel size: L1800 x W500 x H350mm |
| *Effective size: W400 x H300mm | |
| Transporting velocity | 0-15m/min |
| Conveying material | Mesh |
| Conveyor loading | 25kg max |
| Machine size | 2100mm x750mm x1620mm (L* W * H) |
| Weight | around 200kg |
| Shrink film | PE,POF,PVC,PP |
8. Battery Aging Machine
ACEY-BA Series Battery Aging Machine is designed to conduct programmable charge-discharge cycling and simulated operational tests on finished UAV battery packs. The aging process helps detect potential issues in capacity, voltage, temperature, connection integrity, and protection performance prior to product delivery.
Main Specifications
| Item | Specification |
|---|---|
| Equipment | Battery Pack Charge/Discharge Aging Machine |
| Model | ACEY-BA Series |
| Single-Channel Voltage | 60 V / 100 V / 120 V / 150 V / 200 V / 300 V / 750 V |
| Charge/Discharge Current | 50 A–1000 A, customizable |
| Number of Channels | 1 / 2 / 4 / 8 / 16 / 32 |
| Channel Operation | Each channel operates independently |
| Charging Modes | CC / CV / CCCV |
| Discharging Modes | Constant current / constant power / constant resistance |
| Cut-Off Conditions | Time, voltage, current, capacity, −ΔV, cell voltage and RSOC |
| Accuracy | ±0.05% FS + 0.05% RD |
| Maximum Cycle Count | 9999 |
| Maximum Programmable Steps | 9999 |
| Nested Loops | Up to 10 levels |
9. Wire Stripping Machine
The Automatic Wire Stripper adopts 8-wheel drive, with dual side pressure wheels and strong power, high precision. The belt feeding system can ensure no damage to the surface of the wire. It is widely used in the processing of military products, medical equipment, communication cables, power cables, sheathed wires, and soft and hard wires.
Main Specifications
| Parameter | Specification |
| Display | 7-inch color touch screen |
| Applicable Wire Diameter | Multi-strand copper wire, coaxial cable, sheathed wire, etc. |
| Applicable Wire Core Area | BVR 1.5 - 35 mm |
| Blade Material | Imported high-speed steel |
| Maximum Conduit Diameter | 16 mm |
| Working Voltage | 220V / 50Hz |
| Cutting Length Range | 0 - 100 meters |
| Stripping Length at Both Ends | Wire head: 0 - 250 mm, wire tail: 0 - 120 mm (If wire head > 500 mm, cutting fixtures can be added to cut infinitely long) |
| Stripping Speed | 1500 pieces/hour |
Applications
This pouch cell pack production line is widely used for manufacturing:
- FPV Racing Drone Batteries
- Commercial UAV Battery Packs
- Agricultural Drone Batteries
- Surveying & Mapping Drone Batteries
- Industrial Inspection UAV Batteries
- RC Helicopter Batteries
- RC Airplane Battery Packs
- High-Rate LiPo Battery Packs
- Lithium Polymer Energy Packs
- Custom UAV Battery Modules
Why Choose ACEY Drone Battery Assembly Line?
- Complete turnkey production solution
- Designed specifically for pouch LiPo battery packs
- Compatible with different battery capacities and dimensions
- Modular configuration based on customer requirements
- Stable welding quality and high assembly consistency
- Easy operation and maintenance
- Flexible expansion for future automation upgrades
- CE compliant equipment
- Global installation and technical support
FAQ
1. What battery types can this production line manufacture?
The line is designed for lithium polymer (LiPo) pouch cell battery packs used in drones, UAVs, RC aircraft and other high-power portable applications.
2. Can the production line be customized?
Yes. The equipment configuration can be customized according to battery dimensions, pack design, daily output and factory layout.
3. Can different battery capacities be produced on the same line?
Yes. The line supports flexible production after parameter adjustment.
4. What is the production capacity?
Production capacity depends on battery structure and equipment configuration. Customized solutions are available.
5. Which welding method is more suitable for drone pouch batteries?
Ultrasonic welding is generally recommended for conventional aluminum and nickel-coated copper pouch cell tabs. Laser welding can be selected for compatible tab-to-busbar structures after sample testing.
6. Does ACEY provide installation and training?
Yes. We provide installation guidance, commissioning, operator training and lifetime technical support.
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