Ultrasonic Metal Welding Machine
ultrasonic metal welder
ultrasonic welding machine for metal
ultrasonic metal spot welder

Ultrasonic Metal Welding Machine

Name: Ultrasonic Metal Welding Machine
Brand: Acey
SKU: 231013536

Item: 3000W Ultrasonic Metal Welding Machine
Model No.: ACEY-USW-3000W
Welding Material: Nickel Sheet 0.2mm/Aluminum 1.0mm
Warranty: 1 year
MOQ: 1 set
Package: Plywood Case

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Product Introduction

3000W Ultrasonic Battery Metal Spot Welding Machine for Nickel Aluminum Welding

Product Description

ACEY-USW-3000W ultrasonic welding machine is designed for joining nickel and aluminum materials in the context of battery manufacturing or other applications.

Appliccation Parameter

All components are of metal construction.
In order to facilitate the maintenance and transportation of the machine, it is a separate structure.
The working drive of the equipment is pneumatic drive.

Operating Cost

Ultrasonic pole is greater than 50,000 times
The upper and lower poles of the ultrasonic machine are consumables and can be repaired 3-5 times.
One foot switch needs to be replaced after 1.5 million times (the foot switch can ignore in the production line, no need).
One relay needs to be replaced after 1.5 million times

Technical Descriotion

Item	Detailed Description
Base material thickness	(1)Nickel Sheet0.2mm
Base material thickness	(2)Aluminum1.0mm
Welding manner	0.2 nickel +1.0 aluminum, welding area 6*3 mobile welding twice.
Welding Head Design Direction	Double Side
Welding Parameter	l Welding time: within 0.1-0.8S.
	l Welding pressure: 0.1 ~ 0.6Mpa.
	l Resonance frequency: 20KHz±100Hz.
Welding Head Standard	l Imported special high-speed steel.
Welding Head Standard	l Ultrasonic up and down poles (design pattern depends on the process.
Ultrasonic head stroke	l Manual stroke is 10-45mm.
Ultrasonic head stroke	l The stroke of automatic welding line is 25-45mm (according to the design of the welding production line of the whole machine).
Adjustable amplitude	10-95%adjustable
Electric power parameter	l Input maximum electric power: 3000W.
Electric power parameter	l Welding mode: time mode, energy mode, segment mode.
Equipment control mode	l Hand motor is controlled by foot switch signal.
Equipment control mode	l The supporting production line is IO line signal control.
Acceptance specification	l No virtual welding, welding through, leakage, solid welding, layer penetration.
	l Welding pass rate: 99.9%, a pass rate of 99.9%. The user must ensure that products, processes, and materials are consistent, that the operator is professionally trained, and that the customer maintains the equipment on a weekly basis.
	l The process is based on the welding effect to meet the requirements of the manufacturer and ensure the production capacity as the main measurement indicators.
	l The operator must test whether the welding head is worn every day, and mass production can be approved by the quality department.
	l The production under the condition of ultrasonic upper and lower ultrasonic pole wear and viscous material does not belong to this fault range.
Equipment design and service life	l Overall structure: ultrasonic generator, ultrasonic transducer system, ultrasonic up and down poles, pneumatic components, frame, workbench, etc.; (The hand motor has a workbench, and the matching production line has no workbench).
Equipment design and service life	l The designed service life of the equipment is 10 years. Service life 10 years. The user must ensure the consistency of products, processes, and materials. The operator must receive professional training from the supplier and the customer must maintain the equipment on a weekly basis.
Equipment reference Photo	l Size (top: length x width x height): (specific installation size attached drawings)
Acceptance method reference	Tensile test and residual test. The tension is greater than 72N

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ultrasonic welding machine for metal

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