5V 200A Prismatic Battery Grading Machine
Model No.: ACEY-BCT5200-32P
Battery Type: Prismatic Battery
Order(Moq): 1 set
Compliance: CE Certified
Package: Plywood Case
Product Origin: China
Warranty: One-year warranty with lifetime support
Payment: T/T, Western Union, PayPal, Ali Trade Assurance
Xiamen Acey New Energy Technology Co., Ltd. is a manufacturer and supplier of 5v 200a prismatic battery grading machine in China, offering factory-direct supply to customers worldwide. We also provide battery pack assembly equipment and turnkey production lines that comply with applicable CE requirements, along with OEM/ODM services and 24/7 after-sales support. Contact ACEY for product specifications, model selection advice, and a detailed quotation for 5v 200a prismatic battery grading machine.
5V 200A 32 Channels Prismatic Lithium Ion Cell Grading Machine
Product Overview
The ACEY-BCT5200-32P lithium ion cell grading machine is a high-current battery testing system developed for prismatic lithium-ion cell formation, charge-discharge testing, and capacity grading. With 32 independently controlled channels and a maximum charging and discharging current of 200A per channel, it is designed for battery manufacturers that need to process high-capacity cells and evaluate cell performance before further production.
During testing, the system records key electrical data, including voltage, current, time, and capacity. Manufacturers can use these results to classify cells according to predefined grading criteria, identify performance variations, and maintain more consistent cell groups for downstream battery module and pack assembly.
The system also supports programmable test procedures, barcode-based cell identification, test curve analysis, and production data management. Its energy-feedback design returns a portion of the energy released during discharge to the factory AC power network, helping reduce energy dissipation during testing.
Contact ACEY to discuss your cell specifications, testing requirements, and production targets.
Applications
The 5V 200A prismatic battery testing system can be configured for applications such as:
- Formation and charge-discharge testing of compatible prismatic lithium-ion cells.
- Capacity grading and cell performance classification.
- Cell consistency evaluation before battery module assembly.
- Battery cell quality inspection and production process verification.
- Charge-discharge performance analysis and selected cycle testing procedures.
- Battery manufacturing data collection and traceability.
- Testing processes in prismatic cell production facilities.
- For energy storage and power battery projects, the appropriate test current, voltage window, fixture arrangement, and testing procedure should be determined according to the specific cell design and production requirements.
Key Features and Benefits
- High-Current Testing Capability: Supports charging and discharging currents from 400mA to 200A, suitable for high-capacity prismatic lithium-ion cells.
- 32 Independent Channels: Each channel has its own constant-current and constant-voltage control, allowing individual test process configuration and channel operation.
- Capacity Grading and Performance Evaluation: Records charge-discharge data for cell capacity classification, consistency evaluation, and production quality control.
- Four-Wire Measurement: Supports accurate electrical measurement and real-time contact resistance detection to help improve test reliability.
- Programmable Testing and Data Analysis: Enables test procedure configuration, real-time monitoring, curve review, historical data queries, and batch report export.
- Cell Traceability and System Integration: Supports barcode and QR-code scanning, database storage, RS485/TCP communication, and MES integration.
- Energy Feedback Design: Recovers part of the discharged energy and feeds it back to the AC power network, reducing energy dissipation compared with purely dissipative discharge systems.
Specification
| Item | Specification |
|---|---|
| Model | ACEY-BCT5200-32P |
| Equipment Type | Prismatic Battery Formation and Capacity Grading System |
| Number of Channels | 32 independent channels |
| Voltage Measurement Range | DC 0–4.95V |
| Charging Voltage Range | DC 0–4.5V |
| Discharging Voltage Range | DC 4.5–2V |
| Constant Voltage Range | DC 2–4.5V |
| Charging Current Range | 400mA–200A |
| Discharging Current Range | 400mA–200A |
| Voltage Control Resolution | 1mV |
| Voltage Sampling Resolution | 1mV |
| Current Control Resolution | 1mA |
| Fixture Type | Flat-head clamp |
| Fixture Spacing | 100mm |
| Compatible Cell Length | 80–330mm |
| Compatible Cell Thickness | 15–92mm |
| Compatible Cell Height | 80–230mm |
| Terminal Distance | 40–250mm |
| Loading Method | Manual cell loading with motorized lifting |
| Communication | RS485 / TCP |
| Data Management | Local storage, historical data queries, curve analysis, batch report export |
| MES Integration | Supported |
| Power Supply | Three-phase AC 480V ±10%, 50Hz |
| Cooling Method | Natural air intake with upward exhaust |
| Working Power Consumption | ≤37.6kW |
| Warranty | One year, with lifetime maintenance support |
Specifications are based on the current equipment configuration. Please confirm the final technical parameters, fixture compatibility, power requirements, and optional functions with ACEY before ordering.
Products Detail
Looking for a 5V 200A prismatic battery formation and capacity grading system for your production facility?
Send ACEY your battery cell specifications, required test procedures, target production capacity, and any MES or data management requirements. Our team can help you review equipment compatibility and provide a suitable configuration and quotation.
Contact ACEY today to discuss your battery testing requirements.
Frequently Asked Questions
1. What should I consider when selecting a 200A prismatic battery testing system?
Consider the cell's nominal voltage, required charge-discharge current, physical dimensions, terminal design, test procedure, and daily production target. You should also confirm whether the system needs barcode tracking, report export, or MES communication. These factors help determine whether the equipment matches your production process.
2. Can this system test prismatic cells with different dimensions?
The standard fixture configuration supports a specified range of cell dimensions. Cell length, thickness, height, terminal distance, and clamping requirements should be checked before ordering. If you use multiple cell formats, provide drawings or sample dimensions so ACEY can evaluate fixture compatibility.
3. How does capacity grading help improve battery pack consistency?
Capacity grading classifies cells using measured test results and predefined criteria. Selecting cells with compatible performance characteristics can help improve consistency within a battery module or pack. Actual matching criteria should also consider voltage, internal resistance, cell chemistry, and the battery manufacturer's quality requirements.
4. Does the equipment support customized charge-discharge test procedures?
The system supports programmable testing procedures. Charging and discharging steps, current settings, voltage limits, and timing parameters should be configured according to the cell manufacturer's specifications and the validated production process.
5. Is this equipment suitable for energy storage battery manufacturing?
It can be considered for compatible prismatic cells used in energy storage battery production. Suitability depends on the cell's electrical parameters, dimensions, required formation process, and production capacity. Please share your cell specifications for a configuration review.
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